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HIGH PERFORMANCE SERVO MOTOR System

◆ Prompt response, Stable performance of servo motor power system equipped sith high precision and high sensitivity of the pressure feedback device. The formation of closed loop precision control reached customer requirements with he best product stability.
◆ YangXin Thermosetting Machine owned precision, fast stale, energy saving and other advantages. The structural design combined with thermosetting forming characteristics for rational design.
◆ Thes thermosetting machines selected the special screw barrel sith corrosion-resistant and wear-resistant material. Special processing and treatment suited thermosetting materials and heat curing through mold temperature controller.

Horizontal thermosetting machine be suitable range

Suitable range	DAP, Bakelite powder, BMC, Urea and the others suitable materials
Clamping Force	60~320 tons
Shot weight range	107-1489 grams
Thermosetting screw barrel	Thermosetting raw materials, mould Temp. Controller and suit for all of thermosetting raw materials (Bakelite material)
Horizontal thermosetting machine	Productions can drop down automatically
Sandwich mould platen design	Including heat cutting the hot & cold platen - Glass fiber platen / Asbestos platen. To makesure heater of mould caused machine` s short life or the other unstable problem and unnecessary power waste
Addition equipment	Mould temperature controller (offer the curing through mold temperature controller)

PRODUCT APPLICATION

• Be used for a variety of thermosetting (Bakelite material) Bakelite, Tablweare, Hand wheel, Bakelite handle, cutlery, panhandle, Pot ears, Knife handle, Bakelite knob, Switch, Oven accessories, Termials, End button, Meter accessories, Meter shell and etc.

CHARCTERISTICS OF HORIZONTAL THERMOSETTING INJECTION MOLDING MACHINE



• ◆ Quick clamping settings, Low pressure safe mode, abnormal automatic open mode, unique safety design.




• ◆ Low pressure safe mode: Unique design of zero pressure slow speed off mode thchnology. Protect personal safety. Excellent leader in thermosetting industry.




• ◆ Automatic fault display and adjust the detection easily.




• ◆ CPU Controller was from Taiwan. Hydraulic pump & parts selected famous brand for quiet, sophisticated, quick and durable.




• ◆ Multi-stage injection pressure, injection speed, back pressure without paragraph adjustment suited precision platic parts molding.




• ◆ Ejector by hydraulic cylinder.

 

ADVANTAGES

• ◆ Safe, energy saving, stable, efficient, energy saving and professional after-sales service.

MOLD CLAMPING UNIT



• Mold opening & closing with 4 stages control, ejecting with 2 stages control. Clamping and ejection are by liner potentionmeter. Its precision can reach 0.01mm, and control the clam-ping and ejection stroke route accurately. Ejector have function of vibration ejection, ejection atop, multiple ejection pressure and speed of ejection can piecewise set by computer Equipped with hith precision low pressure mold closing protection it can be set directly by monitor, low pressure result is perfect. Toggle is used by auto lubrication system, lubrication setting can be operated moitored on the panel directly And it owns lubrication failure, to machine normal operation.

 



High Precision

• A hydrauilc motor drives a planetary gear to ensure perfect and rigid mold heght adjustment.

 



High rigidity

• Optimized template design, improve the rigidity and precision of mold open/closing.

 



High response

• Increase the speed and saves power from 20%~50% depending upon the molding.

INJECTION UNIT

• Improved the precision of the machine and prolong the service life of the machine greatly reduced the consumption! In view of different material and applications we supply variety of screw and barrel for customer choice.







High precision

• Injection unit adopts linear guide rail built-in carriage cylinder, and integral casting support, thus enhence its rigidity, and make the compactstructure.




 



High stability

• Double-carriage cylinder is adopted to ensure stable injection

CONTROL SYSTEM:

• The controller is adopting 400M high spdde CPU, which can equip with semiclosure or fully closed system. Plus personality graphic operation interface, curve online testing function and central network connection management. Pmple SPC quality management interface, it is absolutely the best tool to make profit.




• Equipped with six stages injection, three stages holding pressure, twostages suck back and the holding pressure potittion switching controls etc, can flexibly adust according to different products. Precise injectionend and holding pressure position switching practice high precistion andhigh stability injection function abopt lineal electrical ruler, precisionreaches 0.01mm, which can accurately control injection strok, it canrecord and display simultaneously samping temperature curve during continuous production process, injection and holding pressure switchingpoint and hooding pressure finishing point. Having the function of historical curve allocation, its precision can reach ±1℃. it also has temperature abnormal & electrical wire disconnection alarmfunction, which is able to control the barrel temp-erature accurately. Screwlow temperature staring protection (cold start) can be prevent screw from damagae accidentally, adjustable preheat temperature keeping and barrel auto heating function, which can arbitrarily set cleaning.

COMPARISON OF POWER CONSUMPTION



DRIVE TECHNOLOGY

• Spsystem consist of variable pump & variable speed motor flow (speed) control/ pressure control　　Servo Motor

TECHNICAL PARAMETERS

	Project	Unit	YT-2200
Injection Unit	Screw diameter	mm	Φ36	Φ40
	Theoretical shot weight	cm3	173	214
	Shot weight of injection (ps)	gram	208	258
		ozs	7.3	9.0
	Injection pressure	kg/cm2	2204	1785
	Injection velocity	cm3/sec	83	102
Clamping Unit	Mould clamping force	metrictons	110
	Mould clamping stroke	mm	350
	Mould thickness	mm	110-440
	Min mould thickness	mm	255*220
	Distance between tie bar	mm	390*340
	Mould platen (hxv)	mm	590*540
	Ejector stroke	mm	90
Electrical Equipment	Max. Motor power	kw	9.4
	Temp controller	(range)set	(0-400 ℃)*4
Others	Dimension	mm	4800*1100*1800
	Oil tank capacity	liter	230
	Machine weight	metric tons	4.2
	System pressure	kg/cm2	140
Platen dimensions

Note: The output of this product parameter is calculated according to the specific gravity of polystyrene of 1.05, assuming an efficiency of 0.88. As the product is continuously researched and improved, the design changes are subject to change without notice.